Process
01
Cut into required length
JANPO cut German carbide rod into required length accordingly and measure dimensions with precision instruments
02
OD polishing
In order to meet the level of ISO international standard value H6, short carbide rod cylinders are polished. This also improves accuracy.
03
End mill pre-process
The end mill pre-process directly influences the quality of end mill, thus the polished rod needs to be processed into a ball nose, step or other formed semi-finished products.
04
End mill grinding process
JANPO has adopted high precision CNC grinding equipment imported from Switzerland, Germany, and Australia. To ensure maximum accuracy, computer numerical controls are used during the entire grinding process. The minimum radius of the end product is 0.1mm, the maximum is up to 100mm. JANPO is capable of grinding any profile end mill, with an accuracy to within 0.02mm.
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05
End mill coating operation
JANPO uses Balzers technology on formed end mills, in order to upgrade the friction coefficient, hardness, and durability. It makes the quality of JANPO end mills affirmed by international market.
06
Accuracy measurement
JANPO has a firm grip on total quality, using Zoller measuring instrument from Germany to monitor the measuring process with Pilot NC system software, and Delta measuring program to determine whether the end mills are conformed to preset standards or not. In addition, the central height of the measuring module of Zoller allows the inspector to learn the damage and wear conditions of the end mills through a special lighting and image processing system, and handle the products timely and rapidly. This enables Janpo to have maximum control of the quality management of our products, thereby offering flawless products to our clients.
07
Laser Engraving
Once the end mill is approved by the JANPO quality inspection department, quality control personnel will re-confirm the product is intact, and then engrave model number and specifications on the produced end mills. The JANPO logo will also be engraved to show our most credible guarantee.
08
Packaging
From the selection of carbide rods, facilities of manufacturing, equipment of quality inspection till last product packaging, JANPO ensures consistency, thereby delivering the highest quality products to their valued customers.
09
Storage
Packaged end mills will be stocked according to different specifications and model codes, as preparation before shipping. JANPO warehouse and shipping department are equipped with staffs who strictly control and manage shipping schedules, tracking the delivery of goods to ensure that goods can be delivered on time to JANPO's clients.
