Manufacturing Cutting Tools | Janpo Precision Tool


Equipment:

1.	Fully Automatic 8 Axis CNC Super Precision Grinding Center from Switzerland. Application: Complete manufacturing of small diameter carbide cutting tools in one clamping: Dia 0.2mm end mill or R0.1 ball nose end mill can be fabricated. Manufacturing of small diameter corner radius end mills.

2.	Fully Automatic 7 Axis CNC Super Precision Grinding Center from Germany. Application: Complete manufacturing of big diameter carbide end mills and ball nose end mills in one clamping.
3.	CNC Precision Grinding Machine from Switzerland. Application: Manufacturing of big diameter end mills, ball nose end mills, corner radius end mills.

Drill / milling application, e. g. for high wear resistance material, for stainless steels, for composite materials like Kevlar and Graphite Reinforced Plastics. For PCB routers. For high speed cutting. For dry cutting.

Drill / milling application, e. g. for titanium alloys, heat-resistant alloys, stainless steels, hardened steels, grey cast iron, fiberglass reinforced plastics, composite materials. For machine taps.

For titanium alloys, heat-resistant alloys austenitic stainless steels, grey cast iron, fiberglass reinforced plastics.

Grade	Cobalt	Hardness		K1C	TRS	Grain Size
	Content	HV30	HRA	K1C	TRS	Grain Size
	wt%	kg/mm2	ISO3738	ISO3738	N/mm2	μm
S Series	9.0	1950	93.9	9.3	>4000	0.2
U Series	12.0	1680	92.5	10.0	>4000	0.2~0.5
X Series	10.0	1610	92.0	10.5	>4000	0.6

Coating Layer	Key Characteristics	Primary Applications
TiALN XCEED	Excellent oxidation resistance	Machining of difficult to machine materials like titanium alloys like TiAl6V4, inconel Machining of hard materials > 52 HRC High speed machining
AICrN ( G6 )	Excellent oxidation resistance	Machining of difficult to machine materials like titanium alloys like TiAl6V4, inconel Machining of hard materials > 52 HRC High speed machining
TiALN XTREME	Excellent oxidation resistance	A specialized coating designed specifically for use on carbide end mills for the machining of hardened steel workpieces. Designed for high speed and semi-dry or dry machining operations.
TiALN FUTURA-NANO	Excellent oxidation resistance	The cha-racteristics of FUTRA are maintained and even improved in excellent adhesion, higher hardness, lower residual compressive stress. Excellent for machining cast iron, stainless steel, nickel-based high temperature alloysand titanium alloys. Designed for high speed andsemi-dry or dry machining operations.
TiALN FUTURA	Good adhesion, good corrosion and oxidation resistance	A multilayer coating derigned for a wide range of carbide, cermet and high speed steel tooling. Excellent for machining cast iron, stainless steel, nickel-based high temperature alloys and titanium alloys. Designed for high speed and semi-dry or dry machining operations.
CrN	Good adhesion, good corrosion and oxidation resistance	Machining copper Metal forming Plastic molding
DLC	Enhanced sliding wear capacity with high lubricity	Precision components; molding; cutting aluminum alloys